For my money, the Rex burner is worth every penny of the $200.00+ price you pay for it. 4 years ago. Coat the inside surface with ITC-100, its well worth it. Then it was transposed to a piece of foam board or cardboard and then traced onto the ceramic board. I have access to a welder so I was able to weld some parts together for this forge but if you don't have access or know how to weld, an option is you can braze the parts together or be creative and bolt things together. The nipple was then welded to the tank, if you don't have access to a welder, another option is the tube can be brazed to the tank. 2.) It is made from the ceramic board. Just a word of advice, Reil has not updated that site in over 10 years. Wow. Also as noted, different burners have different performance levels. Do you have any idea what to use to stabilize the kaowood. Hell’s Forge Portable Propane Gas Forge. Keep that in mind at all times, and your mind will be in the right place. Hope that helps. As with anything else, the ideal size of the propane forge primarily depends on the size of the blades you are planning to make. You will need an adjustable propane regulator with a gauge (acetylene regulators work), and about 5 feet of hose that is approved for propane. True there is cold and hot forging, but you will never get the strength that hot forging produces in steel. The bricks were placed and then cemented together using high heat stove cement. Use at least 2" of insulation around the chamber: The first inch or two should be Kaowool - the outer layer can be pearlite or vermiculite. The board is a rigid ceramic board and will be used for the opening and back wall of the forge, thickness is 1". 292. How to Build a 30 Kilovolt Wimshurst Machine! Asi) Wearable Steampunk Style Spider, How to Make a Nightstand From Wooden Hangers || DIY Side Table, Airtank or freon tank or propane tank or steel tube (for the container), at least 10" wide. A utility knife was used to cut the board. The firebrick is a durable floor material and can be replaced if you do any amount of forge welding as the flux will eat away at the brick. English has developed over the last 1400 years, nevertheless that's plenty long enough to make your point. Leave the forge at low power. To adjust the air gas mixture : 1. 3.) Q. I am wanting to line the inside of my 10" pipe forge or propane can forge with 2 inches of ceramic blanket lining, should I use the 1 layer of the 2" or 2 layers of the 1"? Rex Price can tell you exactly what his burners are designed to do and I believe provides technical infromation with the burner and on his web site. Important Warning: Do not attempt this Instructable if you do not have experience with propane and how it burns. Thanks! To make a template a piece of plastic was draped over the opening and traced out. You want to keep these fibers out of your lungs! Today, using light weight refractories, forge and furnace design can and SHOULD be different. The second is a blower driven box forge with a radically different construction. To cut the brick a wet saw was used, other methods are using a chisel and hammer but the bricked I used were too brittle to cut using that method. But it's so amazingly rewarding when you get something done. This saves precious time transferring from lifting to pouring tongs. 1/4" NPT to LH fuel welding hose adaptor. for a typical minforge or a pint for a two burner forge. The liner becomes more of a heat sink much like dense firebrick and makes high temps needed for forging/forge welding much more complicated if not impossible in some instances. Propane Forge is inevitable product for a Blacksmith, Hobbyist, Jewelers & Knife makers. Actual the hearth has been called a forge for atleast a couple thousand years, the act of making something is called forging. 1 year ago, It appears to be a standard 10 gallon portable air tank that can be purchased at most hardware or auto parts stores, Question It is a little expensive to start out unless you get an anvil of some sort for free-ish. Can a ceramic front door or gate be safely and effectively added to help increase internal temperatures more quickly while reducing heat loss? Turn on the propane slowly and the forge should ignite. The first is the atmospheric pipe forge described in the dvd. Other refractories can be used and the application will be similar. The forge is ready to be used. You want the burner so the nozzle is flush with the inside of the forge wall. Leave the forge at low power. Insert one bolt into the hole you drilled into the paint can. Coating the interior with a product like ITC-100 is expensive but pays for itself by making the liner much more resistant to flux and making it more efficient. Witch is a little longer and the inside diameter then the air tank. KnuKnapper. I am 100% going to make something like this. So I'm sending just part of the questions. Besides, the furnace layer of the propane forge has a 2-inch ceramic wool layer that is capable of resisting high-temperature up to 2600°F. and yup no idea why they use the term forge. To keep the inside of forge so it is accessible a removable front opening was installed. Not sure but I think a full 20lbs tank of propane would last around 5-6 hours of constant use. Pinterest. I would appreciate some expert input on several questions. Make a tentative plan. Put some safety glasses on and have a fire extinguisher near by. I have a large bag of pure fire clay, some silica sand, and some perlite. I'll leave it to your imagination to add the feet to what ever tank or tube you use, suggestions are some large bolts or weld on some tubing. You should use two layers of the 1" ceramic blanket, because it will be easier to form to the shape inside of the forge. 1.) Preparation for first burn. If following a video of a DIY building project is the best way for you to create, … Ideal Propane Forge Dimensions for Knifemaking. I bought the kaowool and refractory from http://www.psh.ca the rest I found locally at the hardware store. No size fits all purposes. on Step 6. You cannot assume that a home made EZ burner with a poorly drilled, burred edged and crooked orrifice will perform anything like a professionaly designed and made product using precision machine tools. A 1 … There are a few things I’m not familiar enough with to eyeball though. A front "U" bracket was fabricated from a piece of 14 gauge sheet metal, template was free handed, some holes were drilled for attaching the board. Paint the forge with high heat paint, especially the places where there is exposed metal. Reply The major portion of the flame should be an electric blue color with only a hint of yellow or orange at its tip. When working with these ceramic material wear a good quality respiratory and vacuum up any fibers after cutting. So I only have that long to forge. Propane forge lining. But you can use anything that is similar, such as a used Freon or propane tank. Propane Forge Build/DIY – Using a Gas Bottle and a Kit! I tried this and it seems to work. To light the forge, use a long BBQ lighter and put the flame near the burner nozzle inside the forge. Includes A 0-30 PSI adjustable propane regulator with pressure gauge and 4 hose; Heavy duty stainless steel construction. As a Blacksmith Forge The propane forges described are both suitable for blacksmithing work.